Part diversity – flexibility is key

Are you milling prototypes from a solid block? Do you make forging dies and thermoforming tools? Or do you have secondary operations after investment castings or printed implants? hyperMILL^® has the right toolpaths for the entire range of parts in the medical device industry. Generate secure NC codes easily and flexibly and significantly reduce your costs-per-part.

Variety of materials – CAM system as an important factor

Are you challenged trying to machine titanium, cobalt-chrome or UHMWPE? Use the powerful tool database with interfaces to catalogs from well-known tool manufacturers.
Suitable technology parameters combined with proven 2.5D, 3D or 5-axis strategies are crucial for success. Even the most demanding materials can be easily machined with hyperMILL^®.

Automate with ease

Do you produce many part families in several standard sizes every day?
Automate CAM programming of bone plates, knee implants or forging dies for hip stems with hyperMILL^®. Numerous, successfully implemented automation projects with our customers speak for themselves. You can take advantage of this enormous potential for time savings as well!

Femoral component

hyperMILL^®'s 3D and 5-axis strategies are perfect for complex geometries. You can achieve huge time savings with barrel cutters or use special tools with the “Free Tip Geometry” function.Thanks to the digital twin of the virtual machine, you can already see in the simulation what will happen on the machine.

Inlay

Benefit from efficient toolpaths for the machining of knee implant inlays. Ultra-high-molecular weight-polyethylene is not easy to machine. A powerful tool database and interfaces to tool catalogs ensure reliable processes and excellent surfaces when machining engineered plastics.

Hip Stem

You want to machine prototypes as well as production components? With hyperMILL^® you can comfortably generate perfect toolpaths for your machine tool. Thanks to proven strategies and technology parameters, you can process titanium alloys safely and reliably. The use of special and form tools with hyperMILL^® is also possible without any problems.

Forging Die

Toolmaking for medical parts? hyperMILL^®!
Manufacture forging dies for hip shafts in superior quality. Thanks to excellent, transition-free surfaces, you minimize secondary operations. Do you manufacture a variety of part families? CAM automation reduces programming times significantly.

Bone Plates

Milling bone plates reliably, in just one setup – no problem with hyperMILL^®'s 5-axis strategies. Achieve the best surface finishes without transitions and reduce secondary operations to a minimum. You can also program conical threads with form tools quickly and easily with hyperMILL^®.

Clear competitive advantage!

Do you manufacture many bone plate variants in different sizes? Program them in record time with hyperMILL^®'s unique automation technology. Just contact us for more information.

Spinal Cages

Do you mill spinal implants from a solid plastic block? PEEK machining is a no-brainer thanks to proven roughing and finishing strategies. Toolpaths from hyperMILL^® ensure machining results of the highest quality

Cervical Plate

Milling cervical plates from a titanium bar requires suitable strategies and cutting parameters. With hyperMILL^® and its powerful tool database, you can program and mill your parts conveniently and efficiently. Thanks to reliable 5-axis technology, even in just one setup.